Batch Type and Continuous Waste Tyre Pyrolytic Plant

Warranty: 1 Year
Service Life: <15 Years
Certification: CE, ISO
Voltage: 380V
Structure: Horizontal
Fuel: Tyre Oil,Natural Gas.Syn Gas
Customization:
Manufacturer/Factory & Trading Company
Gold Member Since 2011

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Shandong, China
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Basic Info.

Model NO.
XF-8, XF-16, XF-10, XF-20, XF-15, XF-30
Heating Way
Hot Air Circulation
Tyre Size
Below 20mmm
Working Pressure
Normal Pressure
Inflaming Retarding Way
Steam or Nitrogen Blowing
Operating Power
100kw/H
Workers
1-2
Transport Package
Exported Standard
Specification
14x2.25x3.75m(15t continuous)
Trademark
Xingfu
Origin
Qingdao, China
HS Code
8419409090
Production Capacity
50sets/Year

Product Description

Batch Type and Continuous Waste Tyre Pyrolytic Plant

Batch Type Waste Tyre Pyrolysis Plant

Performance Feature
Whole tyre feed,no need to break, which reduces cost.
Adopt multilevel cooling circulation to get more fuel oil.
Discharge process through pulse dust removal processing,no dust emissions.
Easy operation,high efficiency and 2-3 people to operate.
Plant adopts fully automatic submerged arc welding process,through x-ray detection,        to improve the security of plant.
Technological Process
Tyre transported to reactor by conveyor to pyrolyze.
Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.
Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist.Separate steel wire and carbon black through the magnetic separator,to get  industrial carbon black and steel wire.
Steel wire pulled out by winch,compressed into pieces,and do steel scrap process.
Flammable gas enter into waste gas tank and processed.Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to burn.
Main Performance Parameter

Item

Type

XFLJ--10

XFLJ--20

Capacity/ 24h

10T

20T

Working temp.

≤650°

Fuel

Fuel oil, Natural gas, Liquefied gas

Heating way

Circulating hot air heating

Tyre request

≤1200 mm

Working pressure

Normal pressure

Flame retardant way

Steam blow

Fuel consumption

200 kg

400 kg

Size

7300 × 2400 × 3100(mm)

7300 × 2400 × 3100(mm) × 2

Total power

65 kw

120 kw

Power Consumption

30 kw/h

60 kw/h

Floor space

25000 mm × 5500 mm

25000 mm × 11500 mm

Highest point of installation

5000 mm

5000 mm

Remark:This parameter is just for reference.Size change caused by design improvement
Will not inform customers specially.Please refer to documents enclosed with products.

Product Recovery Rate
1.Oil:40-45%
2.Carbon black:32-36%
3.Steel wire:14-16%
4.Syn gas:5-8%


Semi Continuous Waste Tyre Pyrolysis Plant

Performance Feature
Integral design, no need to precast foundation, quick and easy installation.
Airtight high temperature material feed, saving heating time and reduce the temperature loss.
Adopt multilevel cooling design to get more fuel oil.
Hot air heating, unique heat cycle design, heated more evenly, reducing the operating cost.
Airtight high temperature slag, no dust, clean and environmentally friendly.
Technological Process
1.Broken tyre transported to feeder firstly by conveyor, then to reactor.
2.Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.
3.Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist.Separate steel wire and carbon black through the magnetic separator,to get  industrial carbon black and steel wire.
4.Shatter carbon black, to get industrial carbon black after deeply processing.Steel wire compressed into a piece of scrap processing.
5.Flammable gas enter into waste gas process tank to desulfur.Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to burn.
Main Performance Parameter

Item

Type

XFLJ--8

XFLJ--16

Capacity /24h

8T

16T

Operating temperature

≤650°

Fuel

Fuel oil, natural gas, liquefied petroleum gas

Heating way

Hot air circulation heating

Tire requirement

Block tyre ≤5mm

Working pressure

Normal pressure

Methods of flame retardant

Steam blow

Fuel consumption

200 kg

400 kg

Boundary dimension

7300 × 2400 × 3100(mm)

7300 × 2400 × 3100(mm) × 2

Total power

85 kw

160 kw

Power consumption

40 kw/h

75 kw/h

Floor space

25000 mm × 5500 mm

25000 mm × 11500 mm

Highest point of installation

5000 mm

5000 mm

Remark:This parameter is just for reference.Size change caused by design improvement will not
Inform customers specially.Please refer to documents enclosed with products.

Product Recovery Rate
1.Oil:40-45%
2.Carbon black:32-36%
3.Steel wire:14-16%
4.Syn gas:5-8%


Fully Continuous Waste Tyre Pyrolysis Plant

Performance Feature
Internal screw rotatory pyrolysis.No coking.
Hot melt processing in advance, process generated HCL specially, more environmental protection.
Adopt multilevel cooling design, to get more fuel oil.
Hot air heat, cooperated with low temperature pyrolysis catalyst, extend working life of plant.
Enclosed production all the way, no leakage and no dust loss, environmental protection.
Exhaust gas multistage processed, gas discharge reach European Standard level.

Technological Process
Waste tyre and medical waste sent into fuel preheater by conveyor to melt.Process generated HCL specially.
Melted fuel continuously sent into reactor, and finish pyrolysis under low pressured catalyst.
After generated gas during pyrolysis separates in gas-liquid separator, liquify in condenser and get fuel oil.After fixed bed second catalyst and dewaxing , can get the fuel oil with high quality.
Carbon residue after pyrolysis output continuously by cooling conveyor, and made to be carbon rod as fuel.
Flammable gas goes into exhaust gas treatment tank to desulfur, then extracted by vacuum pump and enter into water sealed tank, sent to hot air stove to burn.
Main Performance Parameter

Item

Type

XFLJ--15

XFLJ--30

Capacity/24h

15T

30T

Working temp.

≤650°

Fuel

Fuel oil, natural gas, liquified gas

Heating way

Hot air circulation heating

Fuel request

Waste plastic, medical waste and household waste

Working pressure

Normal pressure

Inflaming retarding way

Nitrogen purging

Consumption

200 kg

400 kg

Size

14000 × 2400 × 4000(mm)

28000 × 2400 × 4000(mm)×2

Total power

90 kw

170 kw

Power consumption

80 kw/h

150 kw/h

Floor space

40000 mm × 4000 mm

40000 mm × 9000 mm

Highest point of installation

7000 mm

7000 mm

Remark:This parameter is just for reference.Size change caused by design improvement will not inform customers specially.Please refer to documents enclosed with products.

Product Recovery Rate
Fuel oil:40-45%
Carbon residue:32-36%
Steel wire:14-16%
Syn gas:5-8%


Certifications


WELCOME to Qingdao,Check the running 15t/day fully continuous,8t/day semi continuous
And the tyre oil distillation plant.

If you need other information,pls contact me,we will talk more details.Best Regards,Raymond

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